Inventors:
Robert G. VanOtteren - Bay City MI
Edward P. Patrick - Murrysville PA
Donald J. Spinella - Greensburg PA
Assignee:
Newcor, Inc. - Bloomfield Hills MI
Alcoa Inc. - Pittsburgh PA
International Classification:
B23K 1114
Abstract:
A projection coined onto a metal sheet, preferably an aluminum sheet, for projection welding the sheet to an adjacent metal sheet. The projection has a thickness greater than the thickness of the sheet on which it is formed. The wall of the projection surrounds a first recess and a second recess is formed in a side of the sheet opposite the projection from which the metal cold flows to form the projection. A welding gun assembly having an improved low interia, fast response to the collapse of the projection welding the sheet having the projection to the adjacent sheet.