Inventors:
Amarnath P. Divecha - Falls Church VA
Subhash D. Karmarkar - Great Falls VA
Scott M. Hoover - Burtonsville MD
James M. Kerr - Bethesda MD
William A. Ferrando - Arlington VA
Assignee:
The United States of America as represented by the Secretary of the Navy - Washington DC
International Classification:
B22D 1900
Abstract:
A process for forming pressure cast alumina tile reinforced aluminum alloy rmor in which a silver coated aluminum disc is first inserted into a mold assembly, the mold assembly includes a base plate, a hollow steel die with a removable steel liner located on the base plate, a plug disposed on the base plate within the die cavity, and a punch movably disposed within the die cavity, the aluminum disc being inserted within the die cavity over the plug. Next, an alumina tile preform is prepared by cutting a plurality of alumina tiles and weaving the tiles together with a stiff steel wire. The alumina tile preform is inserted over the silver coated aluminum disc in the cavity of mold assembly. The steel die, the plug and the disc are heated. The punch is also heated separately.